Automating structural steel fabrication

ART releases the Metaltek XB1200 10-axis structural steel fabrication cutting system – slashing production times, material handling and manual labour

As budgets are getting tighter, customers of stainless steel sheets fabricators are getting more cost-conscious. As a result, metal fabrication shops from places like metzfabindustries.com/ are looking for ways to reduce costs by leveraging the latest technology and lean manufacturing concepts to gain an advantage. Employing metal recycling for materials where possible, as well as reduced cost of labour and material handling through automation combined with increased output will take metal distributor shops’ productivity to higher levels.

Advanced Robotic Technology (ART) has created the Metaltek XB series 10-axis structural steel and custom metal fabrication system. “We developed the Metaltek XB series to answer the need for fully automated structural steel processing in one machine,” company Director David White explains. “To eliminate as much manual labour as possible we included full material handling and all functions are automated and simple to operate, and there are information online on What You Should Know About The Business of Fabricating and Metalworking as well. The whole machine is designed to reduce labour and double handling while increasing productivity and profits.

Find the Best Metal Fabricators in Perth to get metal products of high quality. sheet metal design, whether you design your enclosure from scratch or make use of one of our simple template-based designs, knowing the basics of enclosure design will make your work easier, while there are other companies that specialized in metal work such as American Railworks, Lynnwood that work in this area as well.

XB1200 structural steel coping machine

4-sided plasma processing
With a footprint of 3750 x 3600 mm, Metaltek XB offers full 4-sided plasma processing for the steel fabrication and sheet metal fabrication industry, advanced CNC robotics, high-definition plasma cutting and in-house developed user-friendly software and control interface. Moreover, 3-axis material handling conveyor systems and cross-transfer conveyors for load and unloading eliminates a large percentage of lifting, flipping and moving of steel members between machines.

The machine is suitable for hot and cold rolled structural steel profiles, including RHS, SHS, UB, UC, PFC, TFC, EA and UA, with maximum beam cross sections of 1260 x 600 mm. All copes, mitres, square cuts, slots and holes can be cut automatically. Full bevel weld preps can be applied to all surfaces including underneath. Plasma etch marking is also a standard feature for part numbers, welding instructions, alignment marks etc. Moreover, ART’s ProfileShop V4 touchscreen controller combines ease of use with advanced features to automate all cutting settings, resulting in optimum cut quality. The advanced CNC reads industry standard DSTV and DXF drawing files, supporting software packages such as Tekla, StruCad, AutoCad and many more.

Laser-like cuts at high speeds
Advancements in high-definition plasma cutting have long enabled structural steel fabricators to use the technology in their shops. Professional company like Metal Fabrication Services uses HyPerformance technology by Hypertherm. As with the technology changes, they started using metal tube bender for better result. Which, combined with ART’s machine motion control systems and software, takes plasma cutting to a whole new level.

Specifically, Hypertherm’s True Hole™ technology uses a specific combination of cutting parameters optimised for steel applications involving laser cut stainless steel stencils . The end result shows an up to 50% improvement in the shape of the hole.  At the same time, taper and dings are virtually eliminated on holes with an equal diameter to thickness ratio. “Hypertherm’s True Hole™ cutting technology produces significantly better hole quality than what could previously be achieved using plasma, narrowing the gap with laser,” says David White. “This is delivered automatically without operator intervention, to produce unmatched plasma hole quality that can now rival high dollar laser systems.”

The Metaltek XB1200 features a Hypertherm HPR260XD plasma power system, which gives precision at unprecedented speed.

The Metaltek XB1200 features a Hypertherm HPR260XD plasma power system, which gives precision at unprecedented speed, yet extends consumable life beyond competing plasma systems. Automatic surface tracking along with the ART 3D motion controller ensure accurate pierce and cut heights. The bevel torch head can achieve up to +/-50° on all faces, while ART recommends a maximum cutting bevel of 45°.

Automation saves time and money
Moving long, heavy structural members around is difficult and costly and adds no value to the product. As a result, transfer and handling have to be kept to a minimum, and structural steel fabricators now realise that it doesn’t make sense to pay people for non-value-added activity of handling beams. ART’s Metaltek XB features a CNC-controlled 3-axis in-feed and out-feed roller conveyor system, an integrated automatic hitch-feed mechanism, as well as CNC cross-transfer drag conveyors for loading and unloading.

The drawbridge is able to extend 2.5 metres into the cutting envelope to support the material, clamp and draw for hitch feeding, and roll out the finished part. The drawbridge feed and synchronised rollers are both servo controlled to ensure highly-precise material feeding. The CNC controller can also automatically feed the next piece of material from the cross-feeds onto the in-feed roller conveyor for automatic cutting.

Inside the cell work area, the machine automatically senses material dimensions, and an extra-articulated robotic arm performs the desired cuts, even underneath the beam. In conjunction with the gantry system, the arm achieves unparalleled reach.

More information www.metaltekcnc.com

Exploring Steel Fabrication: Enhancing Online Presence through Social Media

In today’s digital age, social media has become an indispensable tool for businesses across various industries. Steel fabrication, a crucial sector in the manufacturing and construction field, can also leverage the power of social media to boost brand awareness, reach a wider audience, and drive business growth. This article will explore how steel fabrication companies can harness social media platforms to their advantage and establish a strong online presence.

Why Social Media Matters for Steel Fabrication Businesses

Social media platforms offer a unique opportunity for steel fabrication businesses to showcase their expertise, engage with their target audience, and build lasting relationships. By leveraging social media effectively, companies in this industry can benefit in several ways:

  • Increased Brand Visibility: Social media provides a platform to showcase completed projects, share industry insights, and highlight the unique capabilities of a steel fabrication company. This exposure can attract potential clients and partners.
  • Improved Customer Engagement: Interacting with customers and prospects through social media channels allows steel fabrication businesses to address inquiries, provide valuable information, and build trust with their audience.
  • Networking and Partnerships: Social media platforms facilitate connections with industry professionals, architects, engineers, and potential collaborators, opening doors to new business opportunities.
  • Market Research: By monitoring conversations and trends on social media, steel fabrication companies can gain valuable insights into customer preferences, industry demands, and emerging market opportunities.

Utilizing Social Media Effectively

To maximize the benefits of social media, steel fabrication businesses should consider implementing the following strategies:

  1. Create Engaging Content: Share visually appealing images and videos of completed projects, behind-the-scenes footage, and informative content that showcases the expertise and craftsmanship of the company.
  2. Engage with the Audience: Respond promptly to comments, messages, and inquiries. Encourage discussions, answer questions, and provide helpful insights to establish your brand as an authority in the steel fabrication industry.
  3. Collaborate with Influencers: Identify influential individuals or organizations in the construction and manufacturing sectors who can promote your steel fabrication business to a wider audience. Partnering with influencers can help expand your reach and credibility.
  4. Use Paid Advertising: Consider investing in targeted social media advertising campaigns to reach a larger and more specific audience. This can be particularly effective when promoting new products, services, or special offers.

The Power of Buying YouTube Views

When it comes to social media marketing, YouTube is an incredibly powerful platform that should not be overlooked. With billions of users and a wide array of content, YouTube offers immense potential for steel fabrication businesses to showcase their projects and capabilities.

One effective strategy to boost visibility on YouTube is to buy views through https://themarketingheaven.com/buy-youtube-views/. By increasing the number of views on your videos, you can enhance your credibility, attract organic viewers, and potentially increase engagement with your content. However, it’s essential to choose reputable providers like The Marketing Heaven to ensure high-quality views from real users.

Buying YouTube views can serve as a valuable catalyst for your steel fabrication business, helping you gain a competitive edge and capture the attention of your target audience.

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