Cost savings in the manufacture of aluminium ships

Aluminium has been widely used by most marine countries for commercial and naval vessels since the mid 1950s, and numerous current Navy ship classes use substantial amounts of aluminum products.

While there may have been a time when legitimate concerns existed about the use of aluminium in naval ships, those concerns have largely been eliminated through technology advancements including production equipment like CNC aluminium flatbed routers. Welcome to The Doorwins Group (aluminium doors and windows companies) the Aluminium windows London specialists and long-time aluminium Door fabrication company with over 40 years experience in Aluminum glazing , doors and windows with 10 locations in the UK.Well you can look at this web-site for best installation of roller door. Here at Doorwins in London we put the customer first and always meet there demands to high standards with top quality prices. Well you could try here to know some good reason to have aluminum doors. We bring the industries top brands in external bifold windows and doors and run a swift service to provide casement windows or bifold doors. Aluminium trade is our passion and we cater for commercial projects as well as home owners queries. Even we can use security screen, What is a Security Screen? A security screen offers the same benefits of a safety screen however are specifically engineered to keep intruders out. Everything about the screen is designed with security in mind, from the stainless steel construction, the installation process, to the frame, hinges and locking system on this australian tradie website.

While the material costs of building a ship are only 1-2% of the total cost of the ship* major costs are associated with the manufacturing of the ship. Today’s advancements in manufacturing with aluminium, however, are offering significant cost savings, and making aluminium ships in parity with steel ships. If you are trying to save your business money check out these consultants to reduce expenses in a company.

Improved productivity

ustal and Incat are just a few among aluminium ship builders who use automated aluminum routers which have been specifically designed for processing aluminum sheet and plate, on process areas up to 20 meters in length by one of the world’s most advanced manufacturer of CNC routers and plasma cutters, Advanced Robotic Technology (ART).

Shipbuilders such as Austal are implementing additional improvements in the production of aluminium ships – involving router cutting, work kitting, complex extrusions and welding – that will significantly improve productivity and reduce costs in the future because labor is the highest cost in building a ship with aluminium, and other type of metals as they can use the best metal detector under $300 to make sure they use the right metals for this.

Austal, Palmer Johnson and Incat are just a few among aluminium ship builders who use automated aluminium routers which have been specifically designed for processing aluminum plate systems, on process areas up to 20 meters in length by one of the world’s most advanced manufacturer of CNC routers and plasma cutters, Advanced Robotic Technology (ART).

The company’s range of aluminium routers offers rigid cutting with high feed rates, inkjet part numbering and alignment marking, an in-built swarf transfer system and high-powered liquid cooled spindles. ART aluminium routers reduce production time and material wastage for shipbuilders, increasing profit margins.

“Before we installed the two ART router machines (10000SX and 19000SX) four years ago, we exclusively used plasma cutters,” Alan Pedley, Workshop Coordinator at Austal’s Henderson shipyard, says. “But plasma cutting can be very messy and dirty as there is a lot of heat involved during the cutting process. So we were looking for alternatives and also a way to monitor and analyse our machining processes.”

And the alternative was delivered by ART, specializing in the manufacture of extremely large scale profile cutting machines and PCD Tools that can process aluminium plates up to 20m × 2.8m × 73mm.

“Because we deal directly with the customer, we are able to maintain constant communication with the end user,” David White, ART’s Director, explains. “Customer feedback is one of the vital links that keep ART in front of the crowd. Many of the features that are included in our current line of machinery have origins dating back to customer suggestions, since getting having machinery is not that difficult anymore, and you can even go to services as Boom and Bucket to find the perfect solution for this.”

And that is also true for the tangential ink head included in the CNC routers installed at Austal, Western Australia. The aluminium ship is assembled like a giant jigsaw puzzle, and the profile cutter produces finished components directly from the sheet or plate material, including fold lines, welding positions and part  numbers.

“While our old plasma cutters had a line marker, it was not capable, however, to mark text,” Mr Pedley says. “The router prints with a speed of 15m/min, more than double the speed the plasma cutter was capable of. Moreover, the amount of afterwork has been dramatically reduced with the automatically marked parts ready to go straight off the machine.”

Well-built, rigid structure

One of the most prominent features that set ART’s SX routers apart from the crowd is their well-built structure for heavy-duty applications, with rigid bearing mounts and gantries made from 9 up to 16mm steel plate.

Moreover, all routers use Advanced Robotic Technology’s very own ProfileShop controller software. ART ProfileShop is compatible with industry standard G-Code and NC Code, and is also compatible with most tool path generation software.

Mr White explains how ART supports its customers to be more efficient and competitive. “To decrease production time we offer our integrated tool changing system. The 10-tool linear bar allows our routers to complete highly complex jobs, using multiple tools with no user interaction, fast, clean and safe.”


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